Orchid International utilizes the latest process control techniques to optimize production. Die sensors are used extensively to help assure maximum uptime and to assist in quickly identifying problems such as slug marks or double thickness of materials. A vision system is incorporated into the assembly automation to verify part presence and orientation. Digital pictures on computer screens verify correct parts at weigh scales and presses. A two-year history of average part weights at our sample scale areas also helps us assure the correct parts are in outgoing containers.